Robust Retaining Wall Construction for Quarry Development

To support the future expansion of one of New Zealand’s largest aggregate sites, ICB delivered over 600 metres of high-strength Allan Block retaining walls. The solution enabled efficient land use, allowed surrounding works to proceed uninterrupted, and stood up to the demands of a heavy industrial environment.

Quick Facts

  • Over 600 linear metres of Allan Block retaining walls were constructed

  • Total face wall area exceeded 2,000 square metres

  • Wall heights reached over 5 metres near the quarry pugmill

  • Project was completed in under 3 months


LOCATION
41 Bill Stevenson Drive, Drury


CUSTOMER
Stevenson / Fulton Hogan


SERVICES
Allan Block Retaining Wall

The Challenge

Drury Quarry plays a critical role in supplying up to a quarter of Auckland and Waikato’s aggregate needs. With the site's industrial land earmarked for development, robust retaining structures were needed to manage the terrain and maintain safe access for ongoing quarry operations. The challenge was to deliver a solution that could be built quickly, endure the demands of heavy machinery, and integrate with the work of multiple contractors.

The Solution

ICB Civil Construction partnered with ACH Consulting, Gaia Engineers, and Bowers Brothers Concrete to design and construct three mechanically stabilised earth (MSE) walls using Allan Block. The system was chosen for its durability, cost-effectiveness, and speed of installation.

Work was staged to ensure no interference with concurrent operations. Walls were independently constructed across the site, each tailored to withstand loading from quarry vehicles and nearby activity.

Key solution features included:

  • Rapid block placement and reinforced geogrid installation

  • Custom design to accommodate the pugmill and high-load areas

  • Coordination across stakeholders to avoid site congestion

  • Zero disruption to ongoing quarry operations

The Impact & Results

The completed retaining system delivered both immediate functionality and long-term durability. It provided safe, structured platforms to support future industrial land development while maintaining full access for quarrying activity. Completed in less than three months, the project demonstrated ICB’s strength in industrial-scale civil delivery, backed by a reputation for speed, quality, and cooperation

OUR WORK

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