Deep-Piled Retaining Wall Restores Road Stability at Ahuroa Road, Puhoi

ICB was engaged to stabilise a failing slope threatening a key transport route in Puhoi. Using a deep-piled palisade retaining wall with tieback anchors, ICB delivered a high-resilience solution while keeping traffic moving throughout construction.

Quick Facts

  • 46 concrete piles (Ø750mm) were driller 15 metres deep to stabilise the slope

  • 24-metre-long anchors were used to support the retaining wall

  • New drainage and stormwater system was installed to prevent future slips

  • One lane stayed open during the entire construction to keep traffic moving


LOCATION
Ahuroa Road, Puhoi, Auckland


CUSTOMER
Auckland Transport


SERVICES
Slope remediation
• Palisade retaining with tieback anchors
• Deep piling

The Challenge

A major slip on the southern side of Ahuroa Road compromised the westbound lane and nearby stormwater infrastructure. With ongoing movement and a risk of complete road failure, the project required urgent remediation in geotechnically sensitive ground. Maintaining traffic flow and avoiding a full road closure were top priorities, further complicated by poor weather and restricted site access.

The Solution

ICB delivered a deep foundation solution using a tieback palisade retaining wall system. The method involved:

  • Excavating to 4m below road level to bench the slope

  • Installing 750mm diameter reinforced concrete piles at 1.5m spacing, drilled 15m deep

  • Placing 24m tieback anchors to offload lateral pressure from the piles

  • Constructing access ramps with compacted geogrid-reinforced hardfill

  • Pouring a reinforced concrete capping beam to unify the pile heads and house anchor ducts

  • Backfilling the wall with 300mm of drainage aggregate and installing timber rails

Despite persistent rain and soft ground, ICB maintained one-lane traffic flow throughout, ensuring public safety and continuous access for the surrounding community.

The Impact & Results

The completed structure restored the road’s integrity, safeguarded critical infrastructure, and delivered long-term protection against future slips. With zero safety incidents and minimal commuter disruption, the project showcased ICB’s ability to manage urgent, high-stakes stabilisation under live road conditions.

OUR WORK

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